PREDICTION OF ELECTROCHEMICAL PROCESSES OF LOCAL DISSOLUTION OF STAINLESS STEELS. PART 2. ANALYTICAL AND SIMULATION MODELING OF PROCESS DYNAMICS

  • Svetlana S. Vinogradova Kazan National Research Technological University
Keywords: stainless steel, pitting corrosion, forecasting, micropitting, chromium-nickel steel

Abstract

To analyze the process of pitting corrosion, a state graph was used, which displays the possible states of local dissolution of chromium-nickel steels, taking into account the additional state "unstable passivation of macropitting". The developed analytical model for calculating the process before the formation of stable pitting is based on homogeneous Markov chains. The calculation of conditional probabilities of system changes from one possible state to another determines the time in the VisualStudio 2010 environment on the platform of NetFramework using the C# programming language. A comparison of the calculation of states with “unstable passivation of macropitting” (UPM) and without it allowed us to establish for stainless steels (12X18N10T, 10X17N13M2T, 08X22N6T) that the formation time of stable pitting taking into account UPM is less than the formation time without it, but more for 08X22N6T steel, which is due to the increased chromium content in its composition. A simulation model (SM) has been created, which is based on the Monte Carlo method, in which a random number generator is used to implement random processes of local dissolution due to SM, a sequence of states in which the system is located before its transition to a stable state is obtained. Also, due to this model, it became possible to consider the change in the potential of the system in the process of local dissolution of the studied steels. The use of two modeling approaches taking into account the state of the UPM allowed us to establish that IT is better consistent with experimental results both on a quantitative and qualitative level. An algorithm for selecting the values of the mode parameters is proposed, which became the basis for predicting the formation of macropitting processes.

For citation:

Vinogradova S.S. Prediction of electrochemical processes of local dissolution of stainless steels Part 2. Analytical and simulation modeling of process dynamics. ChemChemTech [Izv. Vyssh. Uchebn. Zaved. Khim. Khim. Tekhnol.]. 2024. V. 67. N 6. P. 119-126. DOI: 10.6060/ivkkt.20246706.6972.

References

Ha H.Y. Molybdenum effects on pitting corrosion resistance of FeCrMnMoNC austenitic stainless steels. Metals. 2018. V. 8. N 8. P. 653. DOI: 10.3390/met8080653.

Loto R.T. Pitting corrosion evaluation and inhibition of stainless steels: A review. Mater. Environ. Sci. 2015. V. 6. N 10. P. 2750-2762.

Ghahari S.M. In situ synchrotron X-ray micro-tomography study of pitting corrosion in stainless steel. Corr. Sci. 2011. V. 53. N 9. P. 2684-2687. DOI: 10.1016/j.corsci.2011.05.040.

Loable C. Synergy between molybdenum and nitrogen on the pitting corrosion and passive film resistance of austenitic stainless steels as a pH-dependent effect. Mater. Chem. Phys. 2017. V. 186. P. 237-245. DOI: 10.1016/j.matchemphys. 2016.10.049.

Tian W. Metastable pitting corrosion of 304 stainless steel in 3.5% NaCl solution. Corr. Sci. 2014. V. 85. P. 372-379. DOI: 10.1016/j.corsci.2014.04.033.

Sizyakov M.I. Materials and anticorrosive developments in offshore and subsea oil and gas production. ChemChemTech [Izv. Vyssh. Uchebn. Zaved. Khim. Khim. Tekhnol.]. 2023. V. 66. N 4. P. 6-16. DOI:10.6060/ivkkt.20236604.6739.

Chen Y. Evaluation of pitting corrosion in duplex stainless steel Fe20Cr9Ni for nuclear power application. Acta Material. 2020. V. 197. P. 172-183. DOI: 10.1016/j.actamat.2020.07.046.

Akpanyung K.V., Loto R.T. Pitting corrosion evaluation: a review. J. Phys.: Conf. Ser. 2019. V. 1378. N 2. P. 022088. DOI: 10.1088/1742-6596/1378/2/022088.

Wang X. Pitting corrosion of 2Cr13 stainless steel in deepsea environment. J. Mater. Sci. Technol. 2021. V. 64. P. 187-194. DOI: 10.1016/j.jmst.2020.04.036.

Zhao Y. Assessment of the correlation between M23C6 precipitates and pitting corrosion resistance of 0Cr13 martensitic stainless steel. Corr. Sci. 2021. V. 189. P. 109580. DOI: 10.1016/j.corsci.2021.109580.

Zatkalíková V., Liptáková T. Pitting corrosion of stainless steel at the various surface treatment. Mater. Eng. 2011. V. 18. N 4. P. 115-120.

Vinogradova S.S., Tazieva R.F., Akhmetova A.N. Method of calculating the impedance modulus for corrosion monitoring of the surface condition of chromium-nickel steels ChemChemTech [Izv. Vyssh. Uchebn. Zaved. Khim. Khim. Tekhnol.]. 2020. V. 63. N 3. Р. 60-66 (in Russian). DOI: 10.6060/ivkkt.20206303.6092.

Ha H.Y. Understanding the relation between pitting corrosion resistance and phase fraction of S32101 duplex stainless steel. Corr. Sci. 2019. V. 149. P. 226-235. DOI: 10.1016/j.corsci. 2019.01.001.

Wang C. Effects of rare earth modifying inclusions on the pitting corrosion of 13Cr4Ni martensitic stainless steel. J. Mater. Sci. Technol. 2021. V. 93. P. 232-243. DOI: 10.1016/ j.jmst.2021.03.014.

Pradhan S. K., Bhuyan P., Mandal S. Influence of the individual microstructural features on pitting corrosion in type 304 austenitic stainless steel. Corr. Sci. 2019. V. 158. P. 108091. DOI: 10.1016/j.corsci.2019.108091.

Jafarzadeh S., Chen Z., Bobaru F. Peridynamic modeling of repassivation in pitting corrosion of stainless steel. Corrosion. 2018. V. 74. N 4. P. 393-414. DOI: 10.5006/2615.

Li T. Understanding the efficacy of concentrated interstitial carbon in enhancing the pitting corrosion resistance of stainless steel. Acta Materialia. 2021. V. 221. P. 117433. DOI: 10.1016/j.actamat.2021.117433.

Heyn A. Comparison of liquid and gel electrolytes for the investigation of pitting corrosion on stainless steels. IOP Conf. Seri.: Mater. Sci. Eng. 2020. V. 882. N 1. P. 012010. DOI: 10.1088/1757-899X/882/1/012010.

Orlikowski J. Determination of pitting corrosion stage of stainless steel by galvanodynamic impedance spectroscopy. Electrochim. Acta. 2017. V. 253. P. 403-412. DOI: 10.1016/ j.electacta.2017.09.047.

Deen K.M., Virk M.A., Ahmad R., Khan I.H. Failure investigation of heat exchanger plates due to pitting. Eng. Fail. Anal. 2010. V. 17. P. 886–893. DOI: 10.1016/j.engfailanal. 2009.10.023.

Valor A., Caleyo F., Rivas D., Hallen J.M. Stochastic approach to pittingcorrosion – extreme modeling in low-carbon steel. Corros. Sci. 2010. V. 52. P. 910– 915. DOI: 10.1016/ j.corsci.2009.11.011.

Caleyo F., Velázquez J.C., Valor A., Hallen J.M. Probability distribution of pitting corrosion depth and rate in underground pipelines: a Monte Carlo study. Corros. Sci. 2009. V. 51. P. 1925–1934. DOI: 10.1016/j.corsci.2009.05.019.

Jarrah A., Nianga J.M., Iost A., Guillemot G., Najjar D. On the detection of corrosion pit interactions using two-dimensional spectral analysis. Corros. Sci. 2010. V. 52. P. 303–313. DOI: 10.1016/j.corsci.2009.09.011.

Laycock N.J. Computer simulation of pitting corrosion of stainless steels. Electrochem. Soc. Interface. 2014. V. 23. N 4. P. 65. DOI: 10.1149/2.F05144IF.

Valor A. Markov chain models for the stochastic modeling of pitting corrosion. Math. Probl. Eng. 2013. V. 2013. P. 1-14. DOI: 10.1155/2013/108386.

Engelhardt G.R., Macdonald D.D. Monte-Carlo simulation of pitting corrosion with a deterministic model for repassivation. J. Electrochem. Soc. 2020. V. 167. N 1. P. 013540. DOI: 10.1149/1945-7111/ab67a0.

Hong H.P. Inspection and maintenance planning of pipeline under external corrosion considering generation of new defects. Struct. Safety. 1999. V. 21. N 3. P. 203-222. DOI: 10.1016/S0167-4730(99)00016-8.

Bolzoni F. Application of probabilistic models to localised corrosion study. Metallurgia Italiana. 2006. V. 98. N 6. P. 9-15.

Wu K., Jung W. S., Byeon J. W. Insitu monitoring of pit-ting corrosion on vertically positioned 304 stainless steel by analyzing acousticemission energy parameter. Corr. Sci. 2016. V. 105. P. 8-16. DOI: 10.1016/j.corsci.2015.12.010.

Timashev S.A. Markov description of corrosion defects growth and its application to reliability based inspection and maintenance of pipelines. Int. Pipeline Conf. 2008. V. 48609. P. 525-533. DOI: 10.1115/IPC2008-64546.

Ossai C.I., Boswell B., Davies I.J. Estimation of internal pit depth growth and reliability of aged oil and gas pipelines—A Monte Carlo simulation approach. Corrosion. 2015. V. 71. N 8. P. 977-991. DOI: 10.5006/1543.

Vinogradova, S.S. Engineering methodology for calculating the formation time of stable pitting of stainless steels taking into account the integral characteristic – «macropitting». But-lerov Commun. 2023. V. 5. N 1. DOI: 10.37952/ROI-jbc-B/23-5-1-7.

Published
2024-05-04
How to Cite
Vinogradova, S. S. (2024). PREDICTION OF ELECTROCHEMICAL PROCESSES OF LOCAL DISSOLUTION OF STAINLESS STEELS. PART 2. ANALYTICAL AND SIMULATION MODELING OF PROCESS DYNAMICS. ChemChemTech, 67(6), 119-126. https://doi.org/10.6060/ivkkt.20246706.6972
Section
CHEMICAL TECHNOLOGY (inorganic and organic substances. Theoretical fundamentals)